Bosch Rexroth

Engineering Service delivers control, motion, and data-integration projects using Bosch Rexroth automation technologies for OEM machine builders and industrial plants. The firm engineers complete architectures around ctrlX AUTOMATION and the ctrlX CORE controller family, consolidating PLC, motion, safety, HMI, and edge connectivity into a single, maintainable platform. ctrlX CORE’s Linux-based real-time runtime and app-centric ecosystem are used to standardize machine templates, reduce panel footprint, and accelerate multi-line deployments. Engineering Service develops IEC 61131-3 applications (Structured Text, Ladder Diagram, Function Block Diagram) and applies ISA-88/ISA-95 concepts where batch or line-layer separation is required. For secure and deterministic communications, the team implements EtherCAT for high-speed I/O and motion, and OPC UA for vendor-neutral information modeling and northbound connectivity to MES/ERP, historians, and analytics. For coordinated motion and servo performance, Engineering Service designs and commissions systems using IndraDrive servo drives with IndraMotion and IndraLogic motion control. Typical scope includes drive and motor sizing, feedback selection, parameterization, and tuning for demanding dynamics. The firm configures multi-axis functions such as electronic gearing, camming, electronic line shaft, registration control, and synchronized motion groups, with acceptance criteria tied to cycle time, position repeatability, settling time, and product quality. On retrofits, Engineering Service supports IndraDrive parameter recovery, controller migration, and performance optimization, including modernization of legacy PLC/motion platforms to ctrlX CORE while preserving machine behavior and safety interlocks. Engineering Service also integrates Rexroth solutions into plant networks and supervisory systems. The firm develops SCADA/HMI applications and data pipelines that subscribe to ctrlX and IndraMotion/IndraLogic tags via OPC UA, delivering alarms, trends, historian-ready structures, and OEE event models. Where remote support is required, Engineering Service designs segmented industrial networks and implements role-based access and hardening practices aligned with IEC 62443. Deliverables commonly include control narratives, functional specifications, I/O lists, network diagrams, tag databases, test protocols, and as-built documentation that support maintenance and procurement. For applications requiring force and fluid power, Engineering Service supports hydraulic motion control and electrohydraulic modernization projects using Bosch Rexroth components and control integration. The firm applies closed-loop pressure, force, and position strategies and integrates hydraulic subsystems with machine sequences and safety states. Commissioning services span FAT/SAT planning, onsite bring-up, performance verification, and operator training. With hands-on experience across ctrlX AUTOMATION, ctrlX CORE, IndraMotion, IndraLogic, IndraDrive, and related connectivity products (including HMS gateways where appropriate), Engineering Service provides a structured delivery model that improves uptime, standardizes code, and enables scalable expansion of Bosch Rexroth-based automation systems.